+91 93211 61989kshitij@kkenviro.in
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Food, Dairy & Beverage Effluent Treatment Plant

Fat, oil and grease, high BOD, CIP chemicals and sharp pH swings, food and dairy effluent is very biodegradable but unforgiving of poor design. We build DAF-plus-anaerobic-plus-aerobic trains that stay stable through production shifts and CIP cycles.

The effluent and the norms

Dairy effluent (whey, milk losses, CIP) runs 1,500–4,000 mg/L BOD with FOG and pH from 2 to 12; breweries and beverage plants add sugar-rich, high-flow streams and caustic; meat and fish processing add blood, FOG and nitrogen. BOD/COD ratio is high (0.5–0.7), so biology works well, provided FOG is removed first and pH is controlled.

Treatment train we design

  1. Screening and FOG removalFine screen, oil-grease trap or DAF with coagulant for 80–95 % FOG and TSS removal.
  2. Equalisation and pH control12–24 h buffer to flatten CIP spikes; automatic acid/caustic dosing.
  3. Anaerobic stageUASB or anaerobic reactor for BOD above ~2,000 mg/L, cuts aeration power 50–70 % and produces biogas.
  4. Aerobic stageMBBR, extended aeration or MBR for polishing to discharge or reuse.
  5. Tertiary and reusePSF/ACF, UF; RO where treated water goes to cooling or boiler make-up.
  6. SludgeDAF float and biological sludge thickened and dewatered; anaerobic sludge stable and low-odour.

Where we apply it

Dairies and milk processing
Chilling centres to large dairies; whey handling.
Breweries, distilleries, beverage
High-flow, sugar-rich effluent; spent-wash concentration for distilleries.
Bakeries, snacks, edible oil
FOG-heavy streams; DAF-first design.
Meat, poultry, fish processing
Blood, FOG and nitrogen; anaerobic + nitrification.

How KK Enviro Engineers delivers

Sampling plan and inlet characterisation to process design (PFD, P&ID, sizing, BOQ) to supply, erection and commissioning to biological stabilisation to handover with O&M manual and training to AMC if you want us to stay. We also audit and upgrade plants built by others.

Frequently asked questions

Do we need a DAF?

If FOG exceeds ~50–100 mg/L or TSS is high, yes, biology downstream will foul and foam without it. For light streams a well-designed grease trap and equalisation may suffice.

Is anaerobic treatment worth it for a dairy?

Above roughly 2,000 mg/L BOD, anaerobic pre-treatment pays back through lower aeration power and smaller aerobic tanks, and yields biogas usable in the boiler.

Can treated water be reused?

Yes: after tertiary filtration for cooling, floor washing and gardening; with RO for boiler make-up. Food-contact reuse is not done.

Send your effluent data

Flow, inlet analysis and required outlet; we reply with a scheme and budget range within one to two working days.